Manufacturing

Bengaluru-based Metastable Materials has developed a 100% chemical-free process for extracting metals out of scrap Li-ion batteries. It has set up an ‘Urban Mining Unit’ on the outskirts of Bengaluru, which is capable of processing up to 1,500 tonnes of dead batteries per annum. This unit will start production early next year. Shubham Vishvakarma, founder and chief of process engineering at Metastable Materials, speaks to pv magazine about the role of urban mining in meeting India’s electric mobility ambitions and the advantages of the process developed by them. 

Longi has launched a series of modules featuring an all-new hybrid passivated back contact cell technology, with which it claims a maximum module efficiency of 22.8% in mass production. It will initially offer the modules in 54, 60, 66 and 72 cell formats, targeting rooftop and distributed generation applications.

Tdafoq Energy will use Delectrik Systems’ technology to manufacture vanadium redox flow batteries in Saudi Arabia. Construction has already started on a manufacturing facility in Saudi Arabia, which will be scaled to a GWh capacity by 2025.

US-based Mango Power has developed a 3.5 kWh battery system that can be expanded up to 14 kWh. The product features LFP battery cells from CATL and can be charged through AC wall outlets, with solar panels, or via electric-vehicle chargers.

US scientists recently put different bifacial solar cells and modules through a series of tests at elevated temperature, humidity, voltage and mechanical stress levels. The tests revealed a range of light-induced and potential-induced degradation mechanisms that modules will likely suffer in the field.

The factory will produce measurement solutions for a wide variety of industries, including power, and cater to domestic and global consumption. Its modular design allows the expansion of production capacities and new products in line with the market demand. 

A new study of the environmental impacts of renewable energy finds significant opportunities for solar to reduce its impacts in various categories, including human health, resource depletion, and environmental damage. The study notes in particular that more work is needed to establish a comprehensive reuse and recycling network for end-of-life PV products.

Cobalt is key for boosting energy density and battery life, but it comes with caveats: expensive, scarce, and linked to unethical mining practices, wild price fluctuations, and a tenuous supply chain. In recent years, battery manufacturers and automakers have intensified efforts to reduce or eliminate cobalt in lithium-ion cathodes. But sometimes, old habits die hard, as pv magazine’s Marija Maisch explains.

Kelwon has introduced Lithium battery inverters as a compact and safe alternative to conventional lead-acid battery inverters. These inverters have an inbuilt lithium battery, which can be charged with solar as well as grid electricity.

Italian startup Tialpi is developing a process to recycle end-of-life solar panels that promises to recover 100% of a PV module’s weight. The new plant design is currently being tested at the company’s facility in the Italian northern province of Biella.